What Is a Corrugator Machine?

Acorrugators machine indiais an industrial setup used for themanufacturing of corrugated cardboard, which is commonly used in packaging materials likecarton boxes, corrugated sheets, and boards. The machine combines layers ofliner and fluted paperto create strong, durable, and lightweight packaging material.

India is now a hub for technologically advanced yet cost-efficient corrugator machines, offering world-class machinery for small, medium, and large-scale packaging industries.

Types of Corrugator Machines Available in India

1. Single Facer Corrugator Machines

Single facer machines createtwo-ply corrugated board(one liner and one fluted medium).

• Ideal for entry-level manufacturers

• Compact and cost-effective

• Compatible with automatic and manual roll stands

2. Double Facer Corrugator Machines

These machines add asecond linerto the single-faced board, formingthree-ply or five-ply boards.

• Suitable for high-volume production

• Heavy-duty and fully automated

• Ensures perfect adhesion and precision

3. Fingerless Single Facer Machines

Advanced machines that use apressure roll and suction system(without metal fingers) for safer and faster operation.

• Reduces paper breakage

• Enhanced fluting consistency

• Ideal for high-speed production lines

4. Automatic Corrugator Lines

Fully automated systems capable ofproducing 3-ply, 5-ply, and 7-ply boardscontinuously.

• PLC/HMI controlled

• High production speeds: 100250 m/min

• Integrated with cutting, scoring, slitting, and stacking units

5. Vertical Type Corrugator Machines

Space-saving machines designed forlimited floor areasetups.

• Suitable for 2-ply corrugated board

• Best for small-scale operations

• Affordable with minimal maintenance

Key Components of a Corrugator Machine

1. Reel Stand

Holds the paper rolls (kraft paper, liner, etc.) and feeds them into the machine.

2. Pre-Heater

Warms the paper for better adhesion during corrugation.

3. Single Facer Unit

Forms the fluted paper and adheres it to the liner.

4. Glue Unit

Applies adhesive between layers to bond liner and flute.

5. Double Backer

Attaches the top liner sheet and finishes the board structure.

6. Slitter Scorer

Cuts and creases the boards into required dimensions.

7. Sheeter & Stacker

Trims and stacks the final corrugated sheets for easy handling.

Top Features to Consider in Corrugator Machines in India

1. Speed and Production Capacity

Choose machines based on output requirements. Indian machines offer speeds from40 to 250 meters per minute.

2. Paper GSM Compatibility

Machines should support a wide range ofpaper grammage(80 to 300 GSM) depending on board strength.

3. Automation Level

Fully automatic machines reduce manpower, increase efficiency, and ensureconsistent quality.

4. Heating System

Electric, steam, or thermic fluid-based heating systems are available based on your infrastructure.

5. Energy Efficiency

New-age machines featureintelligent drives, insulation, and controlled heatingto minimize energy use.

Applications of Corrugated Board in Indian Industries

1. E-Commerce and Retail

Corrugated boxes are the backbone ofonline order packaging, ensuring safe delivery of products.

2. Food and Beverage

Used to packprocessed food, dairy products, fruits, vegetables, and beverages.

3. Electronics and Appliances

Strong, multi-layered boxes offershock resistance and secure transportation.

4. Pharmaceuticals

Custom corrugated trays and boxes are used formedicine bottles, kits, and medical equipment.

5. Industrial Packaging

Heavy-duty corrugated boards are used in packagingautomotive parts, tools, and machinery components.

Top Corrugator Machine Manufacturers in India

1. Surjeet Industries

A leading manufacturer offeringsingle and double facer corrugatorswith high-speed automation.

2. Champion Corrugated Pvt. Ltd.

Known for precision-builtautomatic corrugation lineswith excellent cutting and gluing systems.

3. Ample Graphics Pvt. Ltd.

Specializes inhigh-speed corrugated board production lines, perfect for export packaging.

4. Micro Mechanical Works

Providescompact vertical and semi-automatic machinesideal for small packaging units.

5. Krishna Engineering Works

Offers machines for3-ply to 7-ply productionwith energy-efficient design and strong after-sales support.

Price Range of Corrugator Machines in India

Prices vary depending on size, speed, layers supported, and level of automation:

• Manual or semi-automatic machines: ?3,50,000 ?10,00,000

• Single facer machines: ?5,00,000 ?15,00,000

• Double facer machines: ?12,00,000 ?35,00,000

• Fully automatic lines: ?40,00,000 ?2,50,00,000+

Note:Long-term benefits includereduced labor costs, improved product quality, and scalability.

Benefits of Using Indian Corrugator Machines

• Cost-Effective:Indian machines offerglobal-grade technology at competitive prices.

• Customizable:Built to match specific plant requirementsspace, volume, and material type.

• Energy Efficient:Optimized forlower electricity consumption and higher throughput.

• Easy Maintenance:Designed for rugged use withlocal spare part availability.

• Excellent Support:Indian manufacturers provideinstallation, operator training, and AMCs.

Tips for Choosing the Right Corrugator Machine

1. Define Your Production Needs:Consider board type, quantity per shift, and box dimensions.

2. Choose the Right Ply Support:3-ply for lightweight packaging, 5/7-ply for heavy goods.

3. Review Technical Specs:Look into paper GSM, flute profiles, heating system, and energy usage.

4. Evaluate Floor Space:Machines come in vertical and horizontal configurations.

5. After-Sales Support:Go for brands withstrong customer service and training programs.

Future of Corrugator Machines in India

The Indian corrugation industry is witnessing a shift towardautomation, sustainability, and precision. With increasing focus oneco-friendly packaging, manufacturers are investing in machines that:

• Supportrecycled paper

• Featureintelligent glue systemsto reduce waste

• OfferIoT-based maintenance alerts

• Enableremote monitoring and diagnostics

India is not just meeting domestic needs but emerging as a key exporter of corrugated packaging machinery toAfrica, Southeast Asia, and the Middle East.

Conclusion: Boost Your Packaging Line with Indian Corrugator Machines

Whether you're starting apackaging businessor upgrading an existing plant,Indiancorrugators machine indiaoffer unmatched value throughperformance, affordability, and adaptability. Fromsmall manual setupstofully automated corrugation lines, India is at the forefront of delivering cutting-edge solutions for every scale of operation.

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